Applicable to many industries, FMEA is a simple, proactive approach which can help reduce the number of product failures that customers experience. FMEA’s basic premise is that it is more cost-effective to predict failures of product, process and service than to ride out storms of customer complaints. If “I told you so” is the response of your engineers to field problems, then FMEA is for you. FMEA enables organizations to reduce failure costs, shorten time to market, and reduce the volume of engineering changes required to fix field problems.


2 Days


By the end of the session, you would be able to:

  • Have an overview of FMEA, including its benefits and principles
  • Learn how to calculate and prioritize issues
  • Be conversant in the step by step guide to perform FMEA
  • Realize the importance of Process and/or design failures in relation with cost, quality, time, and customers’ satisfaction

Course Outlines

Day 1

  • What is FMEA?
  • Background and history of how FMEA came into being
  • How FMEA fits with Risk Management
  • Causes of FMEA Failures
  • Benefits & Application of FMEA
  • FMEA Step by Step Process
  • A look at Severity, Occurrence, and Detectability (SOD)
  • Calculation of RPN (Risk Priority Number)
  • Estimations for SOD

Day 2

  • How to handle the optimum decision: FMEA Table and Cut-Off Chart
  • Improvement through Adjusted FMEA
  • Root Cause Analysis and Problem Solving
  • How to objectively handle issues and avoid emotions and blames
  • The concept of data analysis and data tools
  • Classic examples of how poor humans are in assessing risks
  • FMEA Procedural Guide
  • Case Study

Inhouse Training Framework - ADDIE Model

In GIN, we will work with you to modify courses or develop one to meet the specific requirements of your business. To assure your investment on training is not wasted and to maximize the value of the in-house program, we apply the ADDIE model – a dynamic, flexible guideline for building effective training and performance support tools. You may learn more about ADDIE model here.

Contact Us for Quotation

Contact us now for training at the Venue and Date of your choice throughout Malaysia and Internationally. Do let us know what is your expectation, number of participants, participants' profile and your preferred date and venue.